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ASTM D2782 Timken Test Machine ASTM D2509

The Timken Test Machine is a classic friction testing instrument mainly used to evaluate the extreme pressure bearing capacity of lubricants (lubricating oil, lubricating grease) and the sliding friction and wear performance of metal materials.
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Ring block wear testing machine (Timken testing machine)-1

Timken Test Machine


This Timken Test Machine is mainly used to evaluate the extreme pressure bearing characteristics and friction performance of various lubricants and greases under sliding friction conditions; At the same time, it is also suitable for detecting the wear resistance of specific metal and non-metal materials (such as plastic, nylon, etc.) in sliding state, and can accurately measure the friction force to calculate the corresponding friction coefficient. At present, the machine has been widely used in various industries and research fields such as steel metallurgy, petrochemicals, transportation, and higher education institutions.


Working Principle:

The Timken Test Machine's spindle rotation is driven by a three-phase AC motor, synchronous belt, and frequency converter. The spindle speed is measured by a magnetoelectric speed sensor and a speed-measuring gear mounted on the spindle. The test force is applied via a test force rod, spring, weights, and a lifting device. The three-phase AC motor, through a worm gear reducer and lead screw, causes the weight pan to descend at a constant speed. The weights also descend at a constant speed, the spring gradually extends, and the test force gradually increases until the weight pan detaches from the weights. Conversely, as the weight pan rises, the spring gradually shortens, and the test force gradually decreases.

The Timken Test Machine's test oil sample is stored in an oil tank equipped with a heater and a platinum resistance temperature sensor. During heating, the control system controls the on/off state of a solid-state relay to maintain the temperature near the set value. When the outlet valve is opened, the oil sample flows over the surface of the test ring and block into the oil sump, where it is then pumped back into the oil tank by the oil pump motor, thus completing the cycle. The test grease is stored in a grease tank. A synchronous motor, through a worm gear reducer and a lead screw nut, drives the piston upward, thus forcing the grease through pipelines and an outlet valve onto the surface of the test ring and block.

During the test, the test ring generates friction on the block. This friction causes the friction rod to tend to rotate counterclockwise. Placing weights on the rod's tray and moving the slider to the right causes it to tend to rotate clockwise. Torque balance is achieved when the right end of the friction rod just begins to fall, allowing the friction force to be calculated.


Technical Parameters:

Maximum Test Force 5kN
Test Force Accuracy of Timken Test Machine 10%~100% of the maximum test force, relative error of indication not exceeding ±1%, relative error of indication repeatability not exceeding 1%
Spindle Speed Range 0~1500r/min
Spindle Speed Error Not exceeding ±5r/min above 100 r/min
Test Oil Sample Temperature Range Room temperature~100℃
Temperature Control Accuracy ±2℃
Test Force Lever Ratio 10:1
Test Force Application Rate 8.92 N/s ~13.33 N/s
Friction Rod Scale Graduation 0.5N/100 divisions
Maximum Measurable Friction Force 380N
Friction Force Accuracy 10%~100% of the maximum friction force, relative error of indication not exceeding ±3%, relative error of indication repeatability not exceeding 3%
Time setting range 1s~9999min
Grease supply rate of Timken Test Machine 45±9g/min
Test ring size Φ49.22×13.06
Test block size Φ12.32×19.05
Test machine main unit dimensions (L×W×H) 780 mm×850 mm×1600 mm
Net weight of the main testing machine Approximately 370kg
Net weight of weights, levers, and other accessories and tools Approximately 70kg


Structure:

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1. Vibration damping pad 13. Spring
2. Friction rod scale 14. Weight
3. Swivel weight 15. Weight lifting plate
4. Test rod 16. Tray
5. Spindle seat 17. Test block holder
6. Oil (grease) outlet pipe 18. Test block
7. Two-position three-way changeover valve 19. Spindle
8. Upper cover 20. Locking nut
9. Eye bolt 21. Sliding bearing
10. LCD display 22. Test ring
11. Keyboard 23. Left side door
12. Operation button 24. Door lock


Product Details of Timken Test Machine:

Ring block wear testing machine (Timken testing machine)-3
Ring block wear testing machine (Timken testing machine)-5
Ring block wear testing machine (Timken testing machine)-4

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